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Processing of waste bottles into flakes

PET Bottle Washing Line

A PET bottle washing line is a specialized plastic recycling system used to recycle post-consumer PET (polyethylene terephthalate) bottles, transforming them into clean, recycled PET flakes. 

After processing in our PET washing equipment, the cleaned new PET flakes can reach filament grade to food grade and fiber grade.

The contact PET washing equipment in Boxing is fully automated through the control cabinet and customized to the size of the customer’s plant.

Waste PET bottles are crushed, washed, dried and sorted into high-quality recycled PET (rPET) flakes.

exclusive designs

Processing capacity:
500kg/H–5000KG/H or more

Energy Saving:
Customized water recycling lines minimize energy consumption and environmental impacts.

Modular design:
Modular to allow for expansion or upgrades as processing needs change

PET bottle washing line placement can be designed according to the drawing of the plant provided by the customer.

Provide construction guidance for water recirculation gutters

Degree of Automation:
Fully automated or semi-automated lines are available, and automation systems can include PLCs (Programmable Logic Controllers) to control and monitor the entire process.

Food-grade compliance:
For industries producing food-grade rPET, the line can be customized to include additional purification processes, such as IV (characteristic viscosity) maintenance, to ensure that the recycled material meets regulatory standards for food packaging.

20+ year old plastic recycling machine manufacturing plant, long lasting technical guidance

Raw Materials

With Boxin recycling technology

Finished Flakes

Working Principle And Pperation

Debaler  Machine 

Debaler Machine 

Debaler Machine to handle compressed PET bottle bales, the machine gently breaks down tightly compacted bales into loose individual bottles using rotating and vibrating blades for efficient feeding into the next stage of the recycling process.

Trommel Separator 

Trommel Separator 

A Trommel Separator consists of a rotating cylindrical drum. As the drum rotates, smaller contaminants fall through the perforations and are individually collected, reducing wear and tear on downstream equipment such as crushers and washers and improving overall efficiency.

Label Remover Machine

Label Remover Machine

Label Remover Machine uses friction to separate labels made of non-PET materials (e.g., PVC or PP) from plastic bottles to ensure the purity of the PET flakes without causing too much damage to the bottles themselves.

Manual sorting table+Metal Detectors

Manual sorting table+Metal Detectors

Manually sort out different materials and colors.

Detects metal and sends a signal to the control panel.Accurate metal detection: ≥ 2 mm

Wet Granulator / Crusher

PET bottle crusher cuts bottles into small pieces of flakes with sharp and wear-resistant D2 blades and adds water, which not only reduces the friction heat between the knife and the plastic but also pre-treats the impurities inside the bottles. The crushed flakes are passed through customized aperture screen sizes to achieve the optimal size, such as 8mm~16mm.

pre-wash

pre-wash

Pre-cleaning of the sheet to remove a large number of easy-to-handle contaminants, reducing the burden on subsequent equipment operation.

Plastic Friction Washer

High-Speed Dewatering Machine

Pre-cleaning of the sheet to remove a large number of easy-to-handle contaminants, reducing the burden on subsequent equipment operation.

Plastic Friction Washer

Highly effective in removing stubborn stains by rotating the spindle and adding cold water to rub against the plastic sheet.

PET Flake Hot Washing Machine

Base sanitization and removal of glue, oil film, and odors by adding chemicals to Hot Washer For PET Flakes

Z-type wind separator

Z-type wind separator

Effective removal of trace labels and debris remaining after pre-drying to ensure high quality of the final product.

Installation & Warranty

TECHNICAL SPECIFICATIONS

Model
Output (KG/H)
Installed Power (K)
Water Consumption(T/H)
Labor Requirements
Factory Area(L*W*H)
BXA -500
500
2-3
2-3
4-5
70*6*5
BXA -1000
1000
3-5
3-5
4-5
80*6*5
BXA -2000
2000
6-8
6-8
5–6
90*7*6
BXA -3000
3000
10-12
10-12
6-8
100*6*6
BXA -5000
5000
12-15
12-15
8-10
120*8*6

 

Reference table of quality standards for bottles and flakes

moisture content
<0.9%
PVC
<50ppm
viscose
<10ppm
PP/PE
<20ppm
cooking oil
<20ppm
tabs
<20ppm
motley Flakes
<30ppm
PH
Neutral
Total impurities
<100ppm
Bottle flakes size
12mm, 14mm or according tocustomer needs

Our engineers (one electrical and one mechanical) will travel to your facility and install the washing line for you. We also offer routine maintenance teams as well as operations consultants that can ensure the PET recycling lines you purchase will run smoothly year and year.

All equipment from the Boxin pet bottle washing recycling line comes with detailed operation instructions and an installation guide. A list of required replacement parts will also be provided at the time of purchase. All machinery and parts are warranted against manufacturer defects and come with a 1-year limited warranty.

Case History

Our goal is to add value and exceed expectations for every project we develop