HDPE/PP plastic recycling machine applies to milk bottles, engine oil bottles, big blue drums, environmental dust bins, plastic tables, chairs, etc.
The critical factor of an HDPE recycling machine is removing all kinds of impurities from the material. The single-machine design of different function performances is for the separation of the other modular forms that connect each unit.
It can promote the capacity expansion and industrial upgrading of the follow-up equipment with the most cost-effective input. It can eliminate the pollutants in the initial stage, save energy, reduce energy consumption, and effectively improve product quality.
Elements For Optimizing HDPE Recycling Machine
Ensure that the HDPE/PP plastic recycling machine is a smooth fit and achieve the recovery of the best rate key while optimizing the critical elements of the washing process. The following are the key elements to optimize the HDPE/PP plastic washing line:
- High-quality raw materials improve cleaning efficiency and end product quality, including sorting and pulverizing different material plastics into suitable sizes.
Washing technology selection
- The appropriate cleaning technology is selected to eliminate bottlenecks depending on the type and degree of contamination of the used plastics.
Washing agent use
- Suitable cleaning agents help remove contaminants, grease, etc. However, using chemicals with greater cleaning power may cause irreversible damage to the material.
Water Treatment Optimization
- Adding a water treatment system reduces water usage, lowers wastewater treatment costs, and ensures compliance with environmental regulations.
Selection Of Equipment HDPE Recycling Machine
Choosing the right equipment is critical to efficiently building a hard plastic cleaning line. Some of the key considerations are listed below:
Crusher:
- The crusher breaks and splits the hard plastic blocks or crushes them into smaller particles, then processes them for subsequent processing.
Cleaning Systems:
- Cleaning systems remove systems and structures from the surface of plastic pellets.
Separation Equipment:
- Separation equipment separates plastic pellets from others (e.g., metal and paper).
| Model | BXC-500 | BXC-1000 | BXC-2000 | BXC-3000 | BXC-4000 |
|---|---|---|---|---|---|
| Output (KG/H) | 500 | 1000 | 2000 | 3000 | 4000 |
| Water consumption (T/H) | 3.4 | 3.4 | 4.5 | 6-8 | 8-10 |
| Installed power (Kw) | 80-100 | 120-180 | 180-260 | 260-330 | 350-450 |
| Labor requirements | 2-3 | 2-3 | 3.5 | 46 | 5-8 |
| Factory area (LxWxH) M | 32x6x5 | 38x6x5 | 42x6x5 | 45x7x5 | 50x7x5 |
Common Problems And Solutions For Hard Plastic Washing Machines
Problem 1: Inefficient cleaning
- Causes: Worn equipment, dull blades, feed rate too fast
- Solution: Regular maintenance of equipment, replacement of passivated blades, adjustment of feed rate
Problem 2: foreign matter in the cleaning process
- Reason: foreign matter mixed in raw materials, equipment did not complete the runway maintenance
- Solution: Strictly control the quality of raw materials, strengthen equipment maintenance
Problem 3: Scratches on the surface of plastic granules
- Reason: the cleaning blade is not sharp enough and the cleaning time is too long.
- solution: adjust the blade sharpness, localized cleaning time
Problem 4: The cleaning water consumption is too high
- Reason: poor equipment design, water inlet valve failure
- solution: choose energy-efficient equipment, check the water inlet valve and the original repair
Problem 5: equipment gap failure
- Reason: improper equipment operation, inadequate maintenance
- Solution: Follow equipment operating instructions, perform regular preventive maintenance
Hard plastic washing lines can operate efficiently and provide high-quality recycled plastic pellets with proper maintenance, troubleshooting, and optimization.
Conclusion
HDPE recycling machines: Whether it’s milk bottles, swing baskets, or industrial supplies, you can be assured of quality cleaning.
With proper maintenance and operation, we can extend the service life of the equipment and further improve the cleaning results.
FAQ
What is a HDPE recycling machine?
- A hard plastic cleaning line is an industrial equipment designed to clean hard plastic materials. It consists of a series of machines and processes that can lead to regrets, pauses, and other surgeries so that hard plastics can be recovered and reused.
What are the benefits of a HDPE plastic washing line?
- Rigid plastic washing lines offer several benefits, including increased recycling rates, lower waste disposal costs, reduced environmental impact, and promoting sustainability by reintroducing recycled materials into manufacturing.
How do I choose the right hard HDPE plastic washing line?
- Choosing the right hard plastics washing line depends on various factors, including the type of plastics to be processed, the required washing capacity, available space, and budget. Evaluating these factors and consulting with an experienced supplier is essential to determine the best solution for your needs.
