Boxing pet bottle washing line manufacturer has recycling technology that meets FDA enforcement standards. Our pet bottle Washing Recycling line processes plastic waste into flakes, including Coke bottles, milk bottles, carbonated drinks, drinking water, fruit juices, tea drinks, etc.
An Overview
The most critical skill in the pet washing line is the impurity removal rate, which includes the environmental pollutants to the plastic raw materials, other things stuck on the original plastic products, and the composition of the same color of different objects. Such cuter flakes processed by a pet bottle washing machine may lead to polyester staple fibers, PET tapes, PET pellets, PET transparent films, and sheets.
Therefore, standard pet bottle washing recycling lines are characterized by the following specifications: 500kg to 5000kg per hour. Nevertheless, according to customers’ requirements, the BoXin pet bottle crushing and washing line manufactures polyester recycling equipment. Include food-grade flake standards.
Exclusive Technology For PET Bottle Recycling Washing Line
Belt or screw conveyors connect the machines to form a continuous pet bottle flakes recycling machine.
The feeding system conveys PET bottles to the production line.
The Crusher Machine crushes the bottles into small flakes.
The washing system uses a detergent and water stream to remove impurities and contaminants from the bottle pieces.
The drying system uses a Hot Air Dryer or a dewatering machine to remove water from the bottle flakes.
The pelletizing system melts and extrudes the bottle flakes into uniform pellets.
Plastic Bottle Recycling Equipment
Working process
Belt conveyor + label removal machine
The delabeling machine removes labels through friction and effectively removes 90-98% of labels.
Manual sorting platform
Sorting bottles of different colors and materials by hand improves the quality of the final bottle flakes.
Plastic crusher
Breaking PET bottles into smaller pieces. The crushing stage is a critical step in the PET bottle washing line, aiming to crush the collected PET bottles into smaller pieces.
This process is accomplished by a mechanical crusher equipped with rotating blades or hammerheads that break the bottles into small pieces at high speeds.
The crusher adds the water during the crushing process, and the bottle flakes play a part in crushing and cleaning. Water can also reduce the dust in the chamber. It reduces tool fatigue and, most importantly, it reduces powder production. Reduce the loss of flake production. Create conditions for thermal cleaning of bottle flake pieces.
Multi-stage cleaning
Separating PET flakes from impurities to improve the quality of PET bottle flakes
After the crushing, PET flakes move on to the chemical treatment and mechanical cleaning stage. This stage is critical because it removes residual waste from the bottles, such as glue, label residue, and potentially harmful chemicals.
Dehydrator+Steam washer
Wash with hot water and detergent to eliminate oil, dirties, and some labels.A robust alkaline solution, such as sodium hydroxide or carbonic acid, reduces and reaches organic solvents. Soak trace elements in the chemical solution for a long time to ensure thorough cleaning. Add surfactants to enhance the penetration of the chemical solution.
The moisture content in recycled PET bottles flakes is an essential quality indicator of PET recycling. Mechanicdehydration’sn’s efficiency directly affects the product’s quality and energy consumption. The material is continuously fed into the inner chamber of the dehydrator through the feed port, and it undergoes centrifugal movement driven by the rotating high-speed rotor. The centrifugal blades of the rotor push the material forward and blow it out of the discharge port. The water is passed through the sieve drum. The water is discharged and runs out of the outlet hole on the bottom.
optical sorting
Ultimate, the PET bottles enter the sorting stage, where the pieces are sorted according to color and quality. Sorting is usually done using an optical sorter, which emits different wavelengths of light and detects the light patterns reflected from the object. By analyzing the light patterns, the sorter can distinguish between different colored PET chips and collect them separately.
Label suction machine + pipe drying system
The dried bottle flakes still have a small amount of labels. The fan system can reduce the moisture content of the bottle flakes for a second time and remove the small labels, thus improving the quality of the bottle flakes.
PET pellets have reached chemical residues and moisture through the rinsing and drying stages, and they are ready for subsequent bottle tablet storage or Granulation.
Quality Inspection Quality inspection of the rinsed and dried contaminants is performed to ensure compliance with the following standards:
- Substance Content: Conforms to the required bottle flake grade
- Contaminant content: below the specified specifications to prevent the formation of lumps.
- Appearance: Granule particles should be clean and not require drying.
Understanding pet bottle flakes
Capacity/Lists Of Specifications
| Model | BXA -500 | BXA -1000 | BXA -2000 | BXA -3000 | BXA -5000 |
|---|---|---|---|---|---|
| Output (KG/H) | 500 | 1000 | 2000 | 3000 | 5000 |
| Installed Power (K) | 120-160 | 160-230 | 260-360 | 420-580 | 880-950 |
| Water Consumption(T/H) | 2-3 | 3-5 | 6-8 | 10-12 | 12-15 |
| Labor Requirements | 4-5 | 4-5 | 5–6 | 6-8 | 8-10 |
| Factory Area(L*W*H) | 70*6*5 | 80*6*5 | 90*7*6 | 100*6*6 | 120*8*6 |
Each machine plays a vital role in the pet bottle recycling washing line, working together to ensure that PET bottles are effectively washed and processed into high-quality recycled material that can be used to make new products.
Conclusion
Our pet bottle washing line manufacturer has advanced equipment and technology to ensure high efficiency and quality in the pet bottle recycling plant. In addition, Boxin provides complete installation, warranty, and technical support services.
A professional engineering team will assist customers with equipment installation and commissioning to ensure the stable operation of the production line. A comprehensive warranty system and timely technical support make customers worry-free when using the pet bottle crushing and washing line.
FAQ
How does a PET bottle washing line work?
- The PET bottle washing line is a fully automated system where belts or screw conveyors connect the machines. All machines are controlled by a centralized electrical control panel and cabinet to ensure smooth operation.
Advantages of using plastic recycling.
- Using PET washing lines, we can significantly reduce the amount of plastic that goes into landfills and oceans. This improves our environment and creates a more sustainable future technology.
PET bottle washing line price
- Waste PET bottle washing line by Production scale-Brands and Suppliers-Technical Specifications-Transportation and installation costs-Market supply and demand Decide.
