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Plastic Recycling Machinery: Types, Applications And Advantages

In today’s environmentally sustainable world, plastics recycling has taken on an important role. With a wide range of recycling machines to choose from, each offering different features and benefits, Boxin offers a complete solution for different finished product requirements.

Types of Plastic Recycling Machines

Plastic recycling machines using mechanical recycling method, not only to solve the post-consumer waste plastic landfill and incineration of the environment caused by the major pollution problems, through the Plastic Granulator system, Plastic Recycling Washing Line, Plastic pelletizing line, a complete set of automatic production line output of high-quality particles to the plastic particle manufacturers to bring huge profits.

Plastic Shredder Machine
Plastic Crusher Machine
Plastic Bottle Washing Recycling line
Plastic Film Washing Recycling Machine
Hard Plastic Recycling Machine
Plastic Pelletizing Machine
Other recycling equipment:

A plastic crusher is a low-speed, high-torque machine that splits large objects into smaller, non-regular pieces, usually measuring 20 mm to 200 mm or even larger.

破碎机

It is used to process all kinds of soft and hard plastics smaller than the feed opening into smaller sizes, and the finished size is usually 8mm~14mm.

The PET Bottle Recycling machine is designed for PET bottle bricks with a contamination rate of up to 80%.
PET Bottle Washing Line In addition to the standard 500kg/h-5000kg/h, boxing also offers different models and sizes to provide customized cleaning and recycling solutions according to the degree of contamination of PET plastic and your application requirements.

Boxing’s exclusively designed waste plastic film recycling machine effectively removes adhesives, impurities, and metals from the film, with excellent cleaning results. High-speed friction washing and multi-stage cleaning can remove more than 96% of the sediment and impurities,The final film moisture content is between 1%-3%, dry and clean.

hdpe

Boxin rigid HDPE plastic recycling system can process a variety of plastics. With the help of multi-stage washing modules, high cleanliness and stable output quality can be achieved. The key mixed material removal technology ensures that most of the pollutants are eliminated at the initial stage

Plastic Pelletizing is the final step in plastic recycling, producing uniformly shaped plastic pellets after the waste plastic has been crushed and cleaned. The compacting bin contains a rotor with sharp blades or knives. As the rotor rotates at high speeds, it is pre-shrunk by frictional heat and eventually enters the extruder to form a plastic strip, which is then passed through the pelletizing equipment so that plastic pellets of the right size range can be produced.

Impurity separation system

  • According to the type of impurities contained in the raw materials, to analyze the configuration of the appropriate separation equipment, effective removal of impurities to improve the cleanliness of the final product.

Washing Systems

  • Maximize the removal of oil on the surface of the material without changing the physical properties of the plastic, precipitation separation of different materials, and improve the quality of the final particles.

Plastic Dryer Systems

  • The moisture content of the final product can be controlled within 1.5% by centrifugal drying or hot air blowing.

Plastic Recycling Machinery Applications

PET Bottle recycling:

PET bottles are one of the most commonly recycled plastics, and PET recycling machinery is used to process post-consumer PET bottles into high-quality recycled PET (rPET).

 

Plastic Film Recycling:

Plastic film recycling machines are often used to process highly contaminated agricultural film, and the cleaned film is used directly in plastic granulators to make pellets.

 

HDPE (High Density Polyethylene) Recycling

HDPE is a plastic widely used in containers, bottles and pipes.HDPE recycling machines are used to process HDPE waste into usable plastic sheets.

 

PVC (Polyvinyl Chloride) Recycling

PVC is commonly used in construction materials, medical devices and flooring. Recycling PVC requires specialized machinery due to its complex composition and the need to separate it from other materials.

Plastic Recycling Machine Advantages

  • Cost saving: recycled materials are cheaper than new materials, which can effectively reduce production costs.
  • Reduce environmental pollution: Recycling reduces carbon emissions and eases the burden on the environment.
  • Compliance with environmental regulations: Many countries have enacted plastic recycling regulations, and the use of recycling machinery helps to comply with corporate regulations.

How to pick the right recycling machine: an in-depth look at key specifications

Processing capacity
– Evaluate the daily volume and type of material to be recycled and select machinery with sufficient processing capacity.
– Consider indicators such as the number of tons processed or kilograms processed per minute produced by the machine.

Material type
– Different material characteristics affect the choice of recycling machinery
– Choosing machinery specifically designed for the target material ensures optimal recycling efficiency and fiduciary quality.

Degree of automation
– Considering the required selection of productivity and labor costs, the appropriate level of automation.

Energy Efficiency
– Focus on operating systems that reduce operating costs and practice environmental sustainability when the machine is running.
– Choose machines designed with energy-saving technologies, such as variable frequency drives or high-efficiency motors.

Mechanical Recycling: Customized Solutions for Specific Needs

As the industry continues to grow, so does the need for plastic recycling machinery. However, not all recycling machinery is suitable for every application. Therefore, it is vital to find customized solutions to meet your specific needs.

Customized recycling machinery offers the following advantages:
Your equipment specifications are best suited: Adjust equipment specifications according to material type, processing capacity and finished product requirements to improve recycling efficiency.

Functionality enhancement: Add additional features such as automatic feeding systems, optical sorting equipment to create a fully automated plastics recycling solution.

Integration of Existing Equipment: Integrate new machines with existing equipment for an efficient recycling process.

 

Consider the following factors when choosing a customized recycling machine:

Consult a specialized manufacturer:

  • Seek advice from an experienced equipment manufacturer. They can assess your needs and provide customized solutions.

Provide detailed specifications:

  • Clearly state the type of material you want to process, expected throughput and finished product requirements. This information is critical to designing the most adaptable machine.

Utilize past records:

  • Review the manufacturer’s past cases and customer testimonials. Learn about their experience and ability to solve complex problem recovery challenges.

By customizing your plastics recycling machinery, you can ensure that the equipment is perfectly suited to your needs, increasing recovery efficiency, reducing costs and creating sustainable value.

Finding the Ideal Plastic Recycling Machine

Choosing the right plastic recycling machine is crucial. The following is a guide to help you find the ideal machine:
 Refer to industry associations, online reviews and site visits to gain insight into the manufacturer’s reputation, product quality and service capabilities.
 Model Comparison: Compare the specifications of different models, such as capacity, power consumption and level of automation.
 Specific application: Determine your recycling needs, such as the type of material to be processed and the total volume expected.
 Equipment size: Select a recycler that matches the size of your production to ensure optimal efficiency.
 Price and budget: Consider equipment costs, operating expenses and long-term return on investment.

Remember, investing in high quality recycling machinery is not just about buying equipment, it’s about investing in a sustainable future and protecting the environment. Contact our experienced team for a quote consultation and customized advice. Together, let’s embark on a journey of recovery to create a greener, more sustainable future for the plastics recycling industry.